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Home/ Box Styles/ Custom Printed Mailer Boxes
Custom Printed Mailer Boxes printed with custom branding

Custom Printed Mailer Boxes

Custom mailer boxes are self-locking corrugated boxes printed inside and out for e-commerce and subscription brands. They ship flat, assemble without tape and protect products in transit.

Minimum order
50 units
Price from
$0.45 / unit
Production
14-16 business days
Shipping
Free within the USA
Design
Free design & digital proof

Key Features

  • E-flute corrugated board
  • Self-locking, no tape needed
  • Inside and outside printing
  • Kraft or white board
  • Ships flat
  • Standard and custom sizes
100% RecyclableEco-friendly, sustainable materials.
Secure & DurableStrong build that protects in transit.
Vibrant PrintingSharp full-color CMYK printing.
Free Design HelpOur experts help craft your artwork.
Free Designwith every order
Low MOQfrom 50 units
Fast US Delivery14–16 business days

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Description
Specifications
Printing Options
Shipping

Custom Printed Mailer Boxes: What to Know

Custom mailer boxes are self-locking corrugated boxes printed inside and out for e-commerce and subscription brands. Mailer boxes are the top choice for online brands because they protect the product and create a great unboxing. Inside printing is a small extra cost with a big visual impact. Each order is produced from e-flute corrugated board, white or kraft and printed in full color with your logo. Ask about eco-friendly materials and soy-based inks if sustainability matters to your brand and your customers. With free design support, a free proof and a low 50-unit minimum, you can order custom mailer boxes with free standard shipping across the USA.

Best Uses for Custom Mailer Boxes

  • E-commerce orders
  • Subscription boxes
  • PR and influencer kits
  • Apparel and cosmetics shipping

Materials, Printing and Finishes

We make custom mailer boxes from E-flute corrugated board, white or kraft.

  • Thickness: E-flute to double wall
  • Printing: Full-color CMYK and Pantone, inside and outside
  • Finish options: Matte, Gloss, Aqueous coating, Foil Stamping
  • Sizes: Small 8 x 6 x 3 in, Medium 10 x 8 x 4 in, Large 12 x 10 x 4 in, or any custom size
  • Minimum order: 50 units

How to Order

  1. Request a free quote with your size, quantity and finish.
  2. Get a free design and digital proof from our team.
  3. Approve the proof and we produce your order in 14-16 business days.
  4. Receive it with free standard shipping anywhere in the USA.

Explore Related Packaging

Custom Printed Mailer Boxes are part of our Box Styles range. You might also like Auto Bottom Boxes, Book Style Boxes and Clamshell Boxes. Not sure which box fits your product? Get a free quote and our team will recommend the best option.

Product NameCustom Printed Mailer Boxes
MaterialE-flute corrugated board, white or kraft
Material WeightE-flute to double wall
Dimensions (Internal)Small 8 x 6 x 3 in, Medium 10 x 8 x 4 in, Large 12 x 10 x 4 in, or any custom size
PrintingFull-color CMYK and Pantone, inside and outside
Finish OptionsMatte, Gloss, Aqueous coating, Foil Stamping
Minimum Order Quantity50 units
Turnaround Time14-16 business days
100% Recyclable

Made from eco-friendly materials that are fully recyclable.

Secure & Durable

Strong construction to keep your products safe in transit.

Vibrant Printing

High-quality printing for bold colors and sharp details.

Brand Focused

Elevate your unboxing with custom branding that stands out.

We offer digital and offset printing in full CMYK color plus special finishes including matte, gloss, soft-touch lamination, foil stamping and spot UV. 1-side and 2-side printing available.

Free US shipping on first orders. Standard delivery is 14-16 business days from proof approval, including production and free tracked shipping within the USA. Express options available at checkout.

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Custom Printed Mailer Boxes: Frequently Asked Questions

Do mailer boxes need tape?

No. Our mailer boxes have locking tabs, though some brands add a branded sticker or tape seal.

Can mailer boxes be shipped directly?

Yes. They are strong enough to ship as is, with the shipping label applied on top.

What is the minimum order for custom mailer boxes?

The minimum order is 50 units, with prices starting from $0.45 per unit. The price per unit goes down as the quantity goes up.

How long does it take to get custom mailer boxes?

Delivery takes 14-16 business days after you approve the free digital proof. This covers production plus free tracked shipping within the USA.

Eco-Friendly Materials

Sustainable, recyclable and responsibly sourced materials.

Custom Branding

Fully customizable with your logo, colors and messaging.

Durable Protection

Sturdy construction keeps your products safe in shipping.

Free Design Support

Our design experts help you create the perfect packaging.

More Box Styles

View all Box Styles →
Custom Auto Bottom Boxes

Auto Bottom Boxes

Auto-lock bottom boxes that pop open and hold heavier products.

View Product
Custom Book Style Boxes

Book Style Boxes

Magnetic book-style boxes that open like a premium keepsake.

View Product
Custom Clamshell Boxes

Clamshell Boxes

Clear clamshell packs that display and protect small products.

View Product
Custom Cylindrical Boxes

Cylindrical Boxes

Eye-catching round tubes for cosmetics, candles and gifts.

View Product
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